Under the circumstances of strict water resource constraints and continuous intensification of environmental protection policies, the 300-ton capacity integrated water reuse equipment is becoming the core infrastructure for achieving "water conservation and emission reduction + cost reduction and efficiency improvement" in industrial parks, commercial complexes, schools and other scenarios. Whether the equipment can operate stably for more than ten years, whether the cost per ton of water treated can be continuously optimized, and whether intelligent operation and maintenance can be truly implemented, all depend on the entire industrial chain strength of the equipment manufacturing factory. Choosing a factory that integrates R&D, manufacturing, engineering and services is the key barrier to the success of the project.
1. Full-chain technology research and development: Precisely matching water quality requirements for various scenarios
Research and development of impact-resistant technology to cope with complex water quality.
The Power Factory has established an innovation center for water treatment, developing adaptive A²O-MBR + advanced treatment processes for various scenarios (including domestic sewage, car wash wastewater, cooling drainage, etc.).
Through the cultivation of a composite microbial community and the anti-fouling membrane technology, the COD removal rate exceeds 95%, the ammonia nitrogen removal rate exceeds 90%, and the effluent can stably meet the standards of the "Urban Sewage Recycled Utilization" series (GB/T 18919-2002), meeting the strict reuse requirements for flushing toilets, greening, industrial cooling, etc.
2. Modular integration design, breaking through spatial limitations
The design adopts a three-dimensional modular approach, integrating units such as pre-treatment, biochemical reaction, membrane separation, ultraviolet disinfection, and sludge drying within standard containers.
It covers an area of only 80-100 square meters (reducing 60% compared to traditional projects), and is suitable for underground garages, corners of factory areas, etc., in narrow spaces. It saves over 40% of construction costs.
2. Advantages of Intelligent Manufacturing: Quality control is ensured, costs are optimized, and delivery is swift.
The core components are 100% independently developed and produced, with no performance weaknesses.
| Core Components | Factory Self-production Advantage | User Value |
|--------------------|------------------------------------------|----------------------------------|
| High-throughput MBR membrane module | Nanomodified PVDF membrane, flux ≥ 30LMH | Cleaning cycle extended to 120 days, lifespan 7 years + |
| High-efficiency Energy-saving Aerator | Titanium alloy microporous tube, oxygen transfer efficiency > 38% | Electricity consumption per ton of water < 0.7 kWh, energy savings of 30% |
| AI Intelligent Control Cabinet | Industrial-grade PLC + cloud platform, supporting remote control from multiple terminals | Reduces manual operation by 80%, reduces failure rate by 90% |
2. Industrial 4.0 production line, achieving ultimate reliability
Laser cutting + robot welding: The flatness error of the box is ≤ 0.5mm / IP68 protection level, completely preventing leakage.
Nanometer-level anti-corrosion coating: Automatic spraying line + triple epoxy protection, salt spray resistance > 3000 hours, lifespan 15 years +.
3. Large-scale flexible manufacturing, cost reduced by 20% directly
The factory's annual production capacity exceeds 600 sets. Through intensive purchasing and lean production, the cost per unit has been reduced.
The end customers can enjoy the factory direct price, and the investment payback period is shortened to 1.5 to 2.5 years.
3. Advantages of Engineering General Contracting: Turnkey service, zero risk in project implementation
Scene-based customized design
The engineer conducted a detailed on-site analysis of the water volume fluctuation curve, water quality data, and reuse requirements, and customized an intelligent load regulation system to avoid "waste of energy at low loads" or "insufficient treatment at high loads".
2. Complete machine pre-installation · Quick delivery
The equipment has undergone 100% pre-installation testing in the factory. It can be put into operation directly after on-site hoisting and connection. The construction period has been shortened by 60% (only requiring 10-15 days).
3. Intelligent Water Balance Management
Equipped with a big data analysis system, it can generate real-time water balance reports and carbon emission reduction data (0.34 kg of CO₂ per ton of water reduced), helping customers apply for green factory certification.
Four, Full Lifecycle Service: Long-term Empowerment, Continuous Value Expansion
Minute-level response mechanism
Over 50 service bases across the country offer 7×24-hour remote diagnosis, respond to faults within 2 hours, and provide solutions within 24 hours.
2. Innovative service model
Lifetime equipment warranty: Extended warranty for core components (membrane assembly / aerator), free regular health checks;
Ton of water service contract: The customer pays the service fee based on the actual consumption volume (0.6 - 0.8 yuan per ton), and the equipment is provided free of charge.
3. Growth of Green Assets
Taking a 300-ton-per-day equipment as an example, the annual water savings are approximately 110,000 tons, the COD emissions are reduced by approximately 180 tons, and the carbon asset income generated is over 150,000 yuan per year.
Conclusion: Choosing a full-process factory means choosing a sustainable future for water resources.
The 300-ton integrated equipment for reclaimed wastewater is not only an environmental protection facility, but also a "second water source" for enterprises to reduce costs and increase efficiency. Only a factory with deep R&D capabilities, high manufacturing precision, strong engineering strength, and high service standards can provide a system solution that is reliable for life, profitable in the long term, and enables intelligent management. Partner with a powerful factory and use technological power to reshape the water usage value chain!
